發布者(zhe): 奧(ao)伯特烘(hong)干 時(shi)間:2018-10-31 15:58:48
紙(zhi)(zhi)管(guan)(guan)(guan)即紙(zhi)(zhi)張加工(gong)(gong)(gong)成(cheng)的(de)管(guan)(guan)(guan)狀的(de)物體,大多(duo)紙(zhi)(zhi)管(guan)(guan)(guan)為(wei)螺(luo)旋紙(zhi)(zhi)管(guan)(guan)(guan)和(he)(he)無縫紙(zhi)(zhi)管(guan)(guan)(guan)。紙(zhi)(zhi)管(guan)(guan)(guan)按照用(yong)(yong)途(tu)可(ke)以(yi)分為(wei)化(hua)纖工(gong)(gong)(gong)業(ye)用(yong)(yong)管(guan)(guan)(guan)、折(zhe)疊(die)薄膜工(gong)(gong)(gong)業(ye)用(yong)(yong)管(guan)(guan)(guan)、印刷工(gong)(gong)(gong)業(ye)用(yong)(yong)管(guan)(guan)(guan)、造紙(zhi)(zhi)工(gong)(gong)(gong)業(ye)用(yong)(yong)管(guan)(guan)(guan)、冶金工(gong)(gong)(gong)業(ye)用(yong)(yong)管(guan)(guan)(guan)、包裝(zhuang)用(yong)(yong)管(guan)(guan)(guan)、測溫(wen)用(yong)(yong)紙(zhi)(zhi)管(guan)(guan)(guan)、取樣器用(yong)(yong)紙(zhi)(zhi)管(guan)(guan)(guan)、傳(chuan)真機(ji)用(yong)(yong)紙(zhi)(zhi)管(guan)(guan)(guan)、電池紙(zhi)(zhi)管(guan)(guan)(guan)、橋梁建筑用(yong)(yong)管(guan)(guan)(guan)和(he)(he)煙花爆竹用(yong)(yong)管(guan)(guan)(guan)等等。
傳統(tong)紙管(guan)烘干方式的現(xian)狀和不足
1.大規(gui)模較大工廠多采用電(dian)(dian)加熱(re)(re)烤(kao)房,耗電(dian)(dian)大,成(cheng)本高;電(dian)(dian)加熱(re)(re)烘(hong)干方式(shi)溫度較高,容易(yi)導(dao)致紙管受(shou)熱(re)(re)不(bu)均勻的現象而出差變形分(fen)層(ceng)脫膠。電(dian)(dian)加熱(re)(re)的過高溫度,嚴重的時候甚至會(hui)引(yin)起烤(kao)糊安全程度低;一(yi)般的發熱(re)(re)管壽命(ming)為(wei)三(san)到五個月,維修更換(huan)頻繁。
2.部分(fen)工廠采用蒸汽烘(hong)(hong)干,溫濕度難以(yi)控制,在紙管烘(hong)(hong)干過程中(zhong),容易(yi)導致溫度過高而(er)產生烘(hong)(hong)干品質(zhi)問題。
3.小規模(mo)的(de)工廠使用自然曬干(gan)或者(zhe)風干(gan)的(de)辦(ban)法。生產周期(qi)長,效率低(di)。受(shou)天氣影響很大,不能連(lian)續生產,勞動(dong)強(qiang)度大,烘干(gan)的(de)質量(liang)難以有效控制。
紙管采用熱泵(beng)烘干的優(you)勢
空氣源熱(re)泵烘干(gan)(gan)可以有(you)效(xiao)地(di)(di)保證被(bei)烘干(gan)(gan)物料的(de)(de)(de)物理和化學特(te)性(xing)及烘干(gan)(gan)物料的(de)(de)(de)質量(liang);對(dui)紙管進行烘干(gan)(gan)時熱(re)風分布均勻,烘干(gan)(gan)速度(du)快,產量(liang)大;全自(zi)(zi)動化的(de)(de)(de)控制(zhi)系統,溫度(du)分布均勻,濕度(du)可以自(zi)(zi)動控制(zhi),免人員看(kan)守;安全可靠,烘干(gan)(gan)過(guo)程不存在對(dui)人造成傷害的(de)(de)(de)危險,按設置時間烘干(gan)(gan)完畢之(zhi)后自(zi)(zi)動停機;烘干(gan)(gan)過(guo)程能耗低,有(you)效(xiao)地(di)(di)減(jian)少運行成本;通用性(xing)強(qiang),減(jian)少了投(tou)資費用的(de)(de)(de)同(tong)時,提高了設備(bei)的(de)(de)(de)利用率和有(you)效(xiao)使用率。
奧伯特江蘇揚州紙管烘(hong)干案例分享
江蘇(su)揚州(zhou)某紙管加工廠原來采用的(de)是電烘房,采用奧伯特熱泵(beng)烘干(gan)(gan)后(hou)比(bi)原來節能60%~70%,項目配置了兩臺7P的(de)上送風空氣源(yuan)熱泵(beng)烘干(gan)(gan)機組,烤房尺寸(cun)5m*5m*4.8m,一次性可烘干(gan)(gan)紙管5~6噸。據(ju)負責(ze)該項目的(de)奧伯特安(an)徽(hui)辦事處(chu)吳總介紹,紙筒在生產(chan)過程中(zhong),烘干(gan)(gan)是非常重要的(de)工序,而紙管的(de)烘干(gan)(gan)一般分三段:第一段溫度設置為45℃,第二(er)段將溫度逐漸(jian)上升至55℃~60℃,然后(hou)是70℃~75℃。
另外,在紙(zhi)(zhi)(zhi)筒(tong)(tong)烘干(gan)(gan)過(guo)程中需(xu)要注意以(yi)(yi)下幾個(ge)問題:紙(zhi)(zhi)(zhi)筒(tong)(tong)烘干(gan)(gan)的(de)溫度(du)(du)應根據(ju)(ju)紙(zhi)(zhi)(zhi)管的(de)厚度(du)(du)進行(xing)(xing)設置;排濕(shi)方面(mian),主要是紙(zhi)(zhi)(zhi)筒(tong)(tong)層合(he)生產時(shi)(shi)候用于粘(zhan)結(jie)的(de)膠水,所(suo)以(yi)(yi)紙(zhi)(zhi)(zhi)筒(tong)(tong)中含(han)水量不(bu)(bu)大(da),進行(xing)(xing)控(kong)制排濕(shi)可以(yi)(yi)節省(sheng)能(neng)(neng)耗(hao);根據(ju)(ju)紙(zhi)(zhi)(zhi)筒(tong)(tong)的(de)軸徑大(da)小(xiao)、厚度(du)(du)大(da)小(xiao)、膠水性能(neng)(neng)等(deng)因素,紙(zhi)(zhi)(zhi)筒(tong)(tong)烘干(gan)(gan)的(de)一般時(shi)(shi)間(jian)4~10個(ge)小(xiao)時(shi)(shi)不(bu)(bu)等(deng),烘干(gan)(gan)過(guo)程中必須(xu)控(kong)制紙(zhi)(zhi)(zhi)筒(tong)(tong)軸向和(he)徑向的(de)變形量;烘干(gan)(gan)成(cheng)品的(de)硬度(du)(du)和(he)強度(du)(du)是紙(zhi)(zhi)(zhi)筒(tong)(tong)品質的(de)重要指(zhi)標,由于紙(zhi)(zhi)(zhi)管的(de)大(da)小(xiao)、厚薄以(yi)(yi)及材質存在著一定差異,所(suo)以(yi)(yi)烘干(gan)(gan)時(shi)(shi)間(jian)和(he)工(gong)藝也需(xu)要做出相應的(de)調整。
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